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Precision composite die-cutting technology process

Die-cutting technology integrates "precision slitting, multi-layer bonding, high-precision punching, and automatic waste removal" into a single composite process, creating a streamlined production line operation. With strict precision, it achieves high-yield material processing that meets the requirements of automotive and semiconductor applications.

 
 
 
恆溫恆濕無塵室高規格生產環境
Pillar 01 / Environment

High-standard production environment and equipment

  • A constant temperature and humidity storage system comprehensively controls the storage environment of raw materials and finished products, preventing spoilage.
    A Class 1,000 high-specification cleanroom is constructed to effectively isolate airborne dust particles, ensuring zero dust interference in the processing of optical adhesives.
    The quality inspection line is fully equipped with dedicated dust flow tables, implementing precise outgoing inspection to ensure quality control.
 
 
 
高精密度光學量測與邊緣控制
Pillar 02 / Precision

High precision 

It possesses exceptional dimensional tolerance control capabilities, with precision controllable to a minimum of ±0.01mm. Furthermore, through optimized mold configuration and tool cutting stress calculations, we have successfully resolved common issues such as "stringing," "adhesive overflow," and "edge deformation" that frequently occur at product edges.

 
 
 
多層材料貼合與自動排廢連續生產設備
Pillar 03 / Multi-Layer

High-complexity multi-layer bonding and waste removal capabilities

It can precisely laminate multiple layers of substrates, tapes, and protective films with different properties. We can continuously complete highly difficult precision "half-cut" punching or precision drilling according to complex product structures, and accurately and automatically remove excess waste material during high-speed continuous production, improving delivery efficiency.

 
 
 
一條龍生產線製程簡化與高良率檢驗
Pillar 04 / Optimisation

Simplified process and high yield

Jhen Jhuan has long attained substantial raw material support from major domestic and international manufacturers, enabling us to gain in-depth understanding and testing of the physical and chemical properties of various materials. We actively invest in technological research and development to simplify the composite die-cutting process, eliminating redundant steps, which not only reduces customer waste costs but also significantly improves the yield of the final product.

Start your customized adhesive processing project

Whether you require aerospace-grade adhesives, optical adhesives, or customized tapes, please feel free to contact our sales team for exclusive technical consultation and quotations.

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